Daily Maintenance Contracts – CNC machines

Excel Dubai’s Daily Care monitoring system as follows:

Daily Maintenance System:

  • Check the hydraulic pressure to make sure it’s at 4.5 MPa
  • Check the hydraulic fluids to make sure they’re at the right operating level
  • Check to make sure the chuck pressure is at the right operating pressure
  • Make sure the way lube level is at the right operating level, and replenish if needed
  • If your CNC machine has a cooling system, make sure the cooling unit level is at the right operating level
  • Clean the chips out of the chip pan, and grease any part that may need to be greased
  • Clean off the window of the door and the light so you can see inside your machine
  • Wipe down any stainless steel way covers and lubricate them with hydraulic oil so they move smoothly

On a weekly basis, or every 40 hours, take the filter off the CNC control cabinet and clean it so air will be able to flow through for cooling.

Every Three Months or 500 Hours System:

  • Check and grease the chain on the chip conveyor
  • Check and clean the filters on the coolant tank

Every Six Months or 1000 Hours System:

Plan to have the following preventive maintenance performed by a Excel Dubai certified Mechatronic Engineers:

  • Have the coolant tank cleaned of sludge, chips, and oil
  • Have the chuck and jaws taken off the machine and cleaned
  • Have the hydraulic tank drained and replace the hydraulic oil with fresh hydraulic oil – also have the line filter and suction filter changed
  • Have the radiator cleaned and make sure the radiator fins are straight
  • Have the lubrication unit drained and cleaned out – then add fresh way lube
  • If your machine is equipped with a cooling unit, have the unit drained and refilled
  • Have the leveling of your machine checked and adjust if necessary
  • Have all way wipers inspected for any damage – clean and replace any wipers that are damaged

Once a Year or Every 2000 Hours System:

We Plan to have the following inspected:

  • Have the headstock checked for taper
  • Have the spindle checked for radial and end play
  • Have the chuck cylinder checked for run out
  • Have the tailstock checked for taper
  • Have the turret parallelism and inclination checked
  • Have your distributor run a backlash program to check the backlash in X and Z axis and adjust if necessary
  • Have to check the X and Z axis gibs and adjust if necessary

Of course, no one wants to have their CNC machine down without a reason because if your machine is not making parts you’re losing time and money. But if you have a preventive maintenance program in place this allows you to manage your schedule rather than getting caught with untimely surprises. Excel Dubai hopes you to find ensuring your machine’s everyday productivity and longevity. Your CNC machine is just like anything else – if you take care of it, it will take care of you and that our plant maintenance agreement motto.

Excel Dubai knows that there comes a time when parts and machines eventually fail. Our extensive experience in maintenance and service has offered us the same calibur of expertise in repair. Our repairs include: mechanical and electronic components, sauter repairs, spindle repair, replacement of OEM and aftermarket parts, pump repair, scale repair, hard drive repair/replacement and realignments.

Along with getting production up-and-running again, our spindle repair offers the following benefits:

  • Maximize spindle performance to improve productivity
  • Decrease downtime
  • Reduce maintenance costs
  • Improve spindle reliability
  • Emergency Services Available

For special machine applications, our in-house engineering and manufacturing capabilities allow us to re-engineer and make new parts, as well as retrofit newer spindle technologies into older designs for even greater performance.

Spindles We Repair

We repair machine spindles for almost any application or industry including:

  • Milling Spindles
  • Turning Spindles
  • Grinding Spindles
  • Boring Spindles

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Contact Us

Excel Distributors FZE – Corporate Head Quarters

P.O.Box 116171, 401, Al Zarouni Business Centre, Sheikh Zayed Road,

Barsha First, Dubai –UAE

dubai@excelmechatronics.com

Excel Mechatronics India Private Limited – Technical Head Quarters

# 1613, Level -16, Height – 8
Arun Excello Temple Green, Mathur,
Oragadam, Chennai – 602105, India.

chennai@excelmechatronics.com

Excel Engineering & Industrial Services – Service Head Quarters (MENA Region)

C R 2051055414, PO Box No: 8407,
Dammam 31424,

Kingdom of Saudi Arabia.

dammam@excelmechatronics.com